Clutch Slave Cylinder 8-97039704-0 8970397040 For ISUZU TFR TFS Campo 4JA1 4JB1 — Ø20.6mm Bore, Cast Iron, 98mm Mounting, OEM-Spec Aftermarket
Key Attributes
Product Summary
Direct-fit cast iron clutch slave cylinder for ISUZU TFR/TFS, Campo & JMC 1020 with 4JA1/4JB1 engines. Ø20.6mm precision bore, 98mm mounting, M10×1.0 thread ensure OEM-correct pedal feel and bolt-on fitment. Cross-references Blue Print, A.B.S., TRW & LPR for flexible sourcing. OEM-spec quality control; custom packaging available.
Product Details
Clutch Slave Cylinder Isuzu TFR TFS
,Cast Iron Clutch Slave Cylinder 20.6mm
,OEM-Spec Clutch Slave Cylinder 4JA1 4JB1
Clutch Slave Cylinder 8-97039704-0 / 8970397040 — a verified direct-fit hydraulic actuator for ISUZU TFR / TFS pickups and Opel/Vauxhall Campo applications equipped with 4JA1 (2.5L diesel), 4JB1 (2.8L diesel), and 4JA1-T engines, covering the 1993–2003 core production window. This cylinder receives hydraulic pressure from the clutch master cylinder and converts it into mechanical force that moves the release fork, disengaging the clutch for gear changes.
The unit is defined by a Ø 20.6 mm piston bore, 98 mm mounting hole distance, 2 mounting holes, and a 1 × M10×1.0 connection thread. It is manufactured from cast iron (Fonte / Gusseisen), providing dimensional stability and resistance to the pressure and thermal cycling of the clutch hydraulic circuit. Reference weight is 0.97 kg (A.B.S.) / 0.83 kg (Blue Print) depending on brand and packaging.
- VerifiedBore Diameter: Ø 20.6 mm — confirmed by A.B.S. 71757 ("Diamètre du piston : 20,6 mm") and KAWE S3576 ("Kolbendurchmesser [mm]: 20,6").
- VerifiedMounting & Thread: 98 mm mounting hole distance, 2 mounting holes, 1 × M10×1.0 thread — confirmed by A.B.S. 71757.
- VerifiedMaterial: Cast Iron (Fonte / Gusseisen) — confirmed by A.B.S. 71757 and KAWE S3576.
- VerifiedVehicle & Engine Coverage: TFR/TFS Pickup (2.3, 2.3 4x4) 1991–1999 per KAWE S3576; ISUZU TFR/TFS 4JA1 (93–03) and JMC 1020 Pickup per Ecer factory data.
- VerifiedCross-Reference Density: 8970397040, 8-97039-704-0, 97039704, 94389193, 8943891930, 8944177051, 8944741230, 94474123 are consistently grouped across Oscaro, Blue Print, and A.B.S. catalogs.
- VerifiedBrand Cross-Reference: Blue Print ADZ93609, A.B.S. 71757, KAWE S3576, LPR 3127, TRW PJF148, BREMBO E59014, AISIN RG012, JAPANPARTS CY-998.
- NoteBore Tolerance: 20.6 mm is the dominant specification. 20.5 mm (JAPANPARTS/JAPKO) is a measurement tolerance, not a functionally different part. Do not reject a 20.5 mm-marked unit solely on that basis — but confirm against the original cylinder if precision matching is required.
- Clutch pedal sinks to the floor or feels spongy: Internal seal failure allows hydraulic pressure to bypass, preventing full clutch disengagement.
- Difficulty selecting gears / gear clash: Insufficient hydraulic pressure means the clutch does not fully disengage, causing hard shifting and gear grinding.
- Fluid leak at the gearbox bellhousing: A failed slave cylinder seal allows clutch fluid to escape, often visible as wetness or drips at the gearbox-engine joint.
- Clutch pedal does not return fully or has a low engagement point: A worn internal seal or pushrod prevents the pedal from returning to its rest position.
- Fluid level dropping in the clutch reservoir without an external leak: Internal seal bypass can allow fluid to enter the pushrod boot area or the bellhousing.
⚠️ Consequence of Ignoring Symptoms: A failing slave cylinder can progress from hard shifting to complete loss of clutch disengagement, leaving the vehicle unable to select gears. On a working TFR/TFS pickup, replacement at the first sign of a spongy pedal or fluid leak is essential to avoid gearbox damage from forced shifts.
| Brand | Model / Series | Engine | Representative Years |
|---|---|---|---|
| ISUZU | TFR/TFS Pickup | 4JA1 (2.5L) / 4JB1 (2.8L) | 1991–2003 |
| ISUZU | TFR/TFS 4JA1 | 4JA1 | 1993–2003 |
| Opel / Vauxhall | Campo (TF0/TF1) | 2.3 / 2.5 | 1991–2001 |
| JMC | 1020 Pickup | (4JB1 platform) | — |
⚠️ Important Fitment Notes:
- Bore is the first check: This cylinder is Ø 20.6 mm. Other ISUZU slave cylinders in the same family include Ø 22.2 mm (e.g., some D-Max I 2007–2012 applications) and Ø 19 mm variants. A mismatched bore alters pedal effort and release travel.
- Mounting hole distance: 98 mm for this reference. The 8-97039706-0 family uses 70 mm. Hole spacing is not interchangeable.
- 8-97039704-0 vs. 8-97945177-0: The 8-97945177-0 is the D-Max I (TFR/TFS) 2007–2012 reference (often 13/16″ / Ø20.6 mm, with a different pushrod/port configuration). Do not substitute one for the other without confirming the original unit's physical dimensions.
| Feature | Benefit + Verification Signal |
|---|---|
| Ø 20.6 mm precision bore | Matches the OEM hydraulic ratio for correct clutch pedal effort and release travel — verified by A.B.S. and KAWE specifications. |
| Cast iron construction | Provides dimensional stability and corrosion resistance in the clutch hydraulic circuit — confirmed by A.B.S. ("Fonte") and KAWE ("Gusseisen"). |
| 98 mm mounting / M10 × 1.0 thread | Direct bolt-on fitment with the original gearbox flange and hydraulic line — verified by A.B.S. dimensional data. |
| Dense brand cross-reference | Blue Print ADZ93609, A.B.S. 71757, KAWE S3576, LPR 3127 provide multiple verifiable sourcing paths when the primary OE number is constrained. |
| Broad TFR/TFS/Campo/JMC coverage | One cylinder reference serves ISUZU, Opel/Vauxhall, and JMC light commercial applications — reducing inventory complexity for distributors serving mixed fleets. |
| QC Item | Verification Method |
|---|---|
| Bore diameter | Precision bore gauge — verify Ø20.6 mm (accept 20.5 mm as tolerance) |
| Mounting hole distance | Gauge verification — 98 mm, 2 holes |
| Connection thread | Thread gauge — M10 × 1.0 |
| Piston / seal integrity | Bench pressure-hold / leak-down test |
| Pushrod length and engagement | Dimensional gauge against original unit |
| Housing material integrity | Visual inspection for cracks, porosity, or corrosion |
| Reference marking | Verify 8-97039704-0 / 8970397040 legibility where present |
⚠️ IMPORTANT: Clutch hydraulic system service requires proper bleeding and clean fluid handling. Always refer to the ISUZU TFR/TFS workshop manual for the specific model. Improper bleeding can leave air in the circuit, preventing clutch disengagement. Clutch/brake fluid is corrosive — avoid contact with painted surfaces.
- 1Confirm the required part first: Verify the original slave cylinder's bore diameter (Ø20.6 mm), mounting hole distance (98 mm), and connection thread (M10 × 1.0).
- 2Disconnect the hydraulic line: Place a drain pan underneath, disconnect the fluid line, and plug the line immediately to prevent contamination.
- 3Remove the mounting bolts: Unbolt the slave cylinder from the transmission bellhousing. Note the pushrod orientation.
- 4Bench-bleed (recommended): Fill the cylinder with clean clutch fluid and bleed on the bench before installation.
- 5Install the new cylinder: Position the 8-97039704-0 cylinder, insert the mounting bolts, and torque to specification.
- 6Reconnect and bleed: Connect the hydraulic line, fill the reservoir, and bleed until clear, bubble-free fluid flows. Air in the circuit is the leading cause of post-replacement clutch drag.
- 7Test operation: With the engine running, verify smooth gear engagement in all gears. The pedal should return fully and the vehicle should not creep when a gear is selected.
- Standard packing: Neutral box / color box / customer-branded packaging.
- Package contents: 1 × Clutch Slave Cylinder. Pushrod, bleeder screw, mounting hardware, and clutch fluid are not included unless explicitly stated — confirm exact package contents at inquiry.
- Suitable for: ISUZU TFR/TFS clutch repair shops, Opel Campo / JMC 1020 service providers, light commercial fleet maintenance departments, and export wholesalers.