Engine Piston Assembly BK2Q-11-SAO For FORD RANGER 2.2T P4AT T6 PX1 PX2 PX3 Mazda BT-50 2011-2022 — 4pcs STD 86mm Alfin Cooling Gallery Verified OEM Fit
| OEM Part Number: | BK2Q-11-SAO / BK2Q11SAO | Part Name: | Engine Piston Assembly Set (Piston With Pin & Circlips; Rings NOT Included) |
| Engine Compatibility: | FORD P4AT / Duratorq 2.2 TDCi (2,198 Cc, 86.0 × 94.6 Mm) | Vehicle Models: | FORD RANGER (TKE, T6, PX1, PX2, PX3) 2011–2022; Mazda BT-50 (UP, UR) 2011–2021; FORD Transit (V348) |
| Material: | High-grade Aluminum Alloy With Alfin Insert | Piston Diameter: | 86.00 Mm (STD) |
| Compression Height (KH): | 48.40–48.42 Mm | Overall Length: | 74.80 Mm |
| Piston Pin Diameter: | 30 Mm | Piston Pin Length: | 66.85–67.00 Mm |
| Ring Groove (Top / 2nd / Oil): | 2.0 / 2.0 / 2.0 Mm | Bowl Diameter: | 46.90 Mm |
| Condition: | Brand New — 100% Quality Inspected | Warranty: | 12 Months |
| Bowl Depth: | 15.80 Mm | Surface Treatment: | Anodized Crown, Skirt Coating |
| Construction Features: | Alfin Insert, Cooling Gallery, Cut-out For Oil Jet | Cylinder Configuration: | 4-cylinder Inline |
| Repair Sizes Available: | STD (86.00 Mm), +0.50 Mm (86.50 Mm) | ||
| High Light: | Engine Piston Assembly BK2Q-11-SAO,Ford Ranger 2.2T P4AT Piston,Mazda BT-50 86mm Piston |
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The Engine Piston Assembly Set with OEM numbers BK2Q-11-SAO / BK2Q11SAO is a verified direct-fit replacement for FORD RANGER 2.2T (P4AT / Duratorq 2.2 TDCi) and MAZDA BT-50 2.2L diesel engines. This 4-piston set is a critical reciprocating component responsible for converting combustion pressure into crankshaft rotation and managing thermal load within the cylinder.
The P4AT is a 2,198 cc water-cooled inline-4 DOHC 16-valve turbocharged common-rail diesel engine with an 86.0 mm bore and 94.6 mm stroke, widely used in FORD Ranger PX (T6) and Mazda BT-50 models from 2011 through 2022 (including PX1, PX2, and PX3 series).
This piston set is supplied in standard (STD) 86.00 mm size, with each piston featuring an Alfin insert at the ring-land area for ring-groove reinforcement, an internal cooling gallery for crown temperature management, and a cut-out for oil jet for additional piston cooling. This set is supplied as 4 pistons with pins and circlips — piston rings are not included and must be ordered separately.
- Dimensional Verification: Piston diameter 86.00 mm (STD), compression height 48.40–48.42 mm, overall length 74.80 mm, pin diameter 30 mm, pin length 66.85–67.00 mm, bowl diameter 46.90 mm, bowl depth 15.80 mm — verified against PartsInMotion, Autodoc, and Ozwide Engine Parts technical specifications for the P4AT platform.
- Ring Groove Geometry: Ring grooves sized 2.0 / 2.0 / 2.0 mm — matched to OEM P4AT piston ring specifications for 86.00 mm bore.
- Material & Construction: Manufactured from high-grade aluminum alloy with Alfin insert for ring-land reinforcement, cooling gallery for crown temperature management, and cut-out for oil jet. Surface treatment includes anodized crown and skirt coating for improved scuff resistance and break-in characteristics.
- Engine Code Verification: Compatible with FORD P4AT and GBVAJPF / GBVAJQJ / GBVAJQW engine codes, as well as CV24, CVR5, CVRA, CVRB, CVRC, CY24, CYR5, CYRA, CYRB, CYRC, DRR5, DRRA, DRRB, DRRC, USR6, USRA, USRB, and UYR6 variants.
- OEM Cross-Reference Verified: Replaces BK2Q-11-SAO, BK2Q11SAO, BK2Q-11-SA0, BB2Q-11-SA0 (+0.50), BK2Q-6110-D1E, U201-11-SG0 (ring set). International brand cross-references include Kolbenschmidt 41765600, NURAL 87-427707-50, Goetze Engine 08-422400-00, Enginetech PM004750.
- Multi-Platform Application: Confirmed compatible with FORD RANGER (TKE, T6, PX1, PX2, PX3) from 2011–2022, Mazda BT-50 (UP, UR) from 2011–2021, and FORD Transit (V348) equipped with P4AT engines.
- Loss of engine compression: Worn or stuck piston rings reduce cranking pressure, causing hard starting and noticeable power loss under load.
- Excessive exhaust smoke (blue/white/black): Indicates oil passing rings or incomplete combustion — piston and ring replacement often resolves it.
- Increased oil consumption: Glazed bores or tired ring packs allow oil to enter the combustion chamber, raising operating costs.
- Piston scoring or scuffing: Visible skirt wear or liner wall scoring caused by thermal expansion, insufficient lubrication, or overheating — requires immediate replacement to prevent catastrophic engine failure.
- Knocking or tapping noise: Piston slap or bearing wear requires inspection before further engine operation.
| Part Number | BK2Q-11-SAO | Product Name | Piston |
|---|---|---|---|
| Car Model | FORD RANGER 2.2T Mazda BT-50 2011–2022 | Engine Model | FORD P4AT / Duratorq 2.2 TDCi |
| Condition | 100% Brand New | Size | Standard |
| Weight | Standard | Origin | China Mainland |
| Main Market | Middle East, Asia, Africa, South America, North America & Europe | Package | Neutral Packing Or Make It As Requested |
| Material | High-strength aluminum alloy & precision bearings | Cooling Type | Engine coolant circulation |
| Installation | Direct OEM replacement | Quality Standard | OEM equivalent / ISO quality control |
| Brand | Model / Series | Engine Code | Years |
|---|---|---|---|
| FORD | Ranger PX1 (T6) | P4AT | 2011–2015 |
| FORD | Ranger PX2 (T6) | P4AT | 2015–2018 |
| FORD | Ranger PX3 (T6) | P4AT | 2018–2022 |
| FORD | Ranger TKE (Europe) | GBVAJPF / GBVAJQJ | 2011–2019 |
| FORD | Ranger 2.2 TDCi 125cv | P4AT | 2011–2015 |
| FORD | Ranger 2.2 TDCi 150cv | P4AT | 2011–2020 |
| FORD | Ranger 2.2 TDCi 160cv | P4AT | 2015–2022 |
| Mazda | BT-50 (UP, UR) | P4AT | 2011–2021 |
| FORD | Transit (V348) | P4AT | 2011–2014 |
Euro4x4parts confirms fitment for Ranger TKE (T7) 2.2 TDCi 160hp (2015–2019) and 125cv/150cv/160cv T6 (2011–2020). Ozwide Engine Parts confirms fitment for Ranger PX2/PX3 2.2 Lt Diesel P4AT from 8/2015 to 6/2022. SGT Auto Parts confirms compatibility with Ford Ranger, Transit P4AT V348, and Mazda BT50 2.2L. PartsInMotion confirms engine code GBVAJPF compatibility for Ranger TKE 2.2 TDCi.
- OEM Number Distinction: BK2Q-11-SAO is the OEM number for the piston assembly set (4 pistons with pins and circlips). U201-11-SG0 is the OEM number for the piston ring set. Both are required for a complete engine rebuild and must be ordered separately.
- Confirm engine variant: P4AT (2.2L, 86mm bore) vs. P5AT (3.2L, 89.9mm bore) — this piston is specifically designed for the P4AT 86mm bore platform. Not compatible with P5AT engines.
- Oversize Options: For worn cylinder bores, oversize pistons are available: +0.50 mm (86.50 mm) — order BB2Q-11-SA0 (or equivalent).
- Verify piston-to-bore clearance and valve-to-piston clearance against the FORD Ranger workshop manual before installation.
- Piston rings are NOT included — order piston ring set (U201-11-SG0 or equivalent) separately.
- Always verify OEM number against the engine tag or vehicle documentation before ordering.
| Feature | Benefit + Verification Signal |
|---|---|
| Alfin insert at ring-land area | Reinforces the top ring groove against thermal fatigue and micro-welding — verified by Kolbenschmidt and NURAL piston specifications for P4AT applications. |
| Internal cooling gallery | Improves heat dissipation from the crown and ring zone, reducing piston scuffing risk under sustained load — confirmed by PartsInMotion and Ozwide Engine Parts specifications (cooling duct, cut-out for oil jet). |
| Cut-out for oil jet | Allows additional cooling oil spray to reach the piston underside — verified by PartsInMotion specification (Machined: with cut-out for oil jet). |
| Anodized crown | Provides enhanced thermal resistance and durability at the combustion chamber surface — verified by TEIKIN piston specifications for FORD 2.2L Duratorq TDCi. |
| Precision ring grooves (2.0/2.0/2.0 mm) | Ensures correct ring seating and sealing to restore compression and control oil consumption — verified by OEM dimensional specification. |
| 86.00 mm STD diameter | Direct-fit replacement for original bore without machining — verified against P4AT bore specification (86.0 × 94.6 mm). |
| 30 × 67 mm pin size | Matches OEM connecting rod small end bore for correct fitment — verified by PartsInMotion (Bolt Diameter: 30 mm, Bolt length: 66.85 mm) and Ozwide Engine Parts (Pin Size: 30.00mm x 67.00mm). |
| 4-cylinder set | Complete piston set for one engine rebuild — reducing ordering complexity and ensuring matched components across all cylinders. |
| QC Item | Verification Method |
|---|---|
| Piston diameter / ovality | CMM dimensional inspection against OEM drawing (86.00 mm) |
| Ring groove width & depth | Go/no-go gauge verification (2.0/2.0/2.0 mm) |
| Pin bore diameter & concentricity | Precision bore gauge (30 mm) |
| Material chemistry | Spectrometer analysis (aluminum alloy composition) |
| Anodized crown thickness | Coating thickness measurement |
| Alfin insert integrity | Visual and bond-strength inspection |
| Cooling gallery flow test | Flow verification for cooling channel patency |
| Weight consistency | Batch weighing tolerance control |
| Bowl profile & recess geometry | Profile gauge inspection (46.90 mm bowl diameter) |
Manufacturing conforms to ISO9001 quality management system standards. Each piston undergoes 100% quality inspection before packaging.
- Verify fitment: Confirm piston diameter (86.00 mm), compression height (48.40 mm), and ring groove dimensions (2.0/2.0/2.0 mm) against removed OEM piston.
- Check piston-to-bore clearance: Measure cylinder bore and piston skirt diameter; compare against manual specification. If cylinder bore wear exceeds OEM limits, select oversize piston (+0.50 mm, 86.50 mm) and bore/hone accordingly.
- Ring installation: Install rings with correct orientation (top ring marking up); use a ring expander to avoid breaking rings. Stagger ring end gaps at 120° intervals.
- Check ring end gap: Insert each ring into its cylinder and measure end gap with a feeler gauge. Compare against manual specification.
- Pin & clip installation: Lubricate pin bore and install piston pin (30 × 67 mm); secure with new circlips (included).
- Connecting rod torque: Follow manual sequence — always confirm against the specific engine variant manual.
- Lubricate: Coat rings and cylinder walls with clean engine oil before piston installation. Use a ring compressor for piston insertion.
- Check liner protrusion: Verify liner protrusion meets specification before final assembly.
- P4AT engine oil capacity: approximately 6.5–7.0 L including filter. Replace engine oil every 10,000 km or 12 months, whichever comes first.
- Oil type: FORD-approved 5W-30 or 0W-30 API CJ-4 / ACEA E6/E7.
- Inspect compression and oil consumption at every 50,000 km or annually.
- Replace piston rings and inspect pistons during any top-end overhaul.
- Standard packing: Neutral packaging / corrugated carton; 4 pcs (one set) per box; wooden pallet available for bulk orders.
- Set options: Standard size (STD 86.00 mm), +0.50 mm (86.50 mm) — specify at inquiry.
- Suitable for: Engine rebuild workshops, fleet maintenance departments, spare parts distributors, and export wholesalers.
- Related parts available: Piston ring set (U201-11-SG0), piston pin (30 × 67 mm), circlips, cylinder liner kit (86 mm), and full P4AT overhaul kit.