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8-94391598-0 8943915980 Standard Piston For ISUZU 6HH1 FRR/FSR/FTR/FVR Diesel Engine — Verified Fit, 115mm Bore, Alfin Insert, Oil Gallery

Basic Properties
Place of Origin: China
Brand Name: YIMI
Certification: ISO/TS16949
Model Number: ISUZU 6HH1 FRR/FSR/FTR/FVR
Trading Properties
Minimum Order Quantity: 6 pcs
Price: Negotiable
Payment Terms: T/T
Supply Ability: 4000 pcs/month
Specifications
OEM Part Number: 8-94391598-0 / 8943915980 Part Name: Standard Engine Piston (with Pin & Clip Options)
Engine Compatibility: ISUZU 6HH1 (naturally Aspirated & Turbocharged Variants) Vehicle Models: ISUZU FRR, FSR, FTR (1996–2003 Forward Series)
Material: Aluminum Alloy With Alfin Insert Piston Diameter: 115 Mm
Compression Height (KH): 62.7 Mm Piston Length: 79 Mm
Piston Pin Diameter: 36 Mm Ring Groove (Top / 2nd / Oil): 3.5 / 2.5 / 4.0 Mm
Construction Features: Reinforced Oil Gallery, Invar Strut Condition: Brand New — 100% Quality Inspected
Warranty: 1 Year (standard Replacement Warranty)
High Light:

ISUZU 6HH1 standard piston

,

115mm bore diesel engine piston

,

Alfin insert piston with oil gallery

Product Description
8-94391598-0 8943915980 Standard Piston For ISUZU 6HH1 FRR/FSR/FTR/FVR Diesel Engine
Verified Fit, 115mm Bore, Alfin Insert, Oil Gallery — Direct OEM replacement piston for ISUZU 6HH1 6.6L inline-6 diesel engines.
Product Overview
The Standard Piston with OEM numbers 8-94391598-0 and 8943915980 is a verified direct-fit replacement for ISUZU Forward series trucks equipped with the 6HH1 6.6L inline-6 diesel engine.
Key Specifications:
  • Verified Dimensional Accuracy: Cylinder bore diameter 115.0 mm, compression height 62.7 mm, piston pin diameter 36 mm, overall length 79 mm
  • Proven Construction: Manufactured with alfin insert, oil gallery, and invar strut
  • Installation Success Rate: 98.7% direct bolt-on fitment confirmed across 1,200+ repair orders
  • OEM Cross-Reference Verified: Replaces multiple ISUZU OEM part numbers
Failure Symptoms
  • Hard Starts / Low Compression: Worn piston rings or cracked piston crown reduce cranking pressure
  • Rising Oil Consumption: Glazed bores or tired ring packs allow oil passage into combustion chamber
  • Blue/White/Black Exhaust Smoke: Indicates sealing, fueling, or oil-control imbalance
  • Knocking or Tapping Noise Under Load: Piston slap or bearing wear requiring immediate inspection
  • Visible Piston Damage: Burned crown, cracked skirt, or melted areas from faulty injectors or overheating
ISUZU 6HH1 Standard Piston - Front view showing ring grooves and crown design
Technical Specifications
Part Number: 8-94391598-0 8943915980
Product Name: Piston
Car Model: ISUZU FRR/FSR/FTR/FVR
Engine Model: ISUZU 6HH1
Condition: 100% Brand New
Size: Standard
Material: High-strength aluminum alloy & precision bearings
Quality Standard: OEM equivalent / ISO quality control
Vehicle & Engine Compatibility
Brand Model / Series Chassis Engine Years
ISUZU FRR (Forward) FRR33 6HH1 1995-2003
ISUZU FSR (Forward) FSR 6HH1-S 1996-2003
ISUZU FTR (Forward) FTR 6HH1-S 1996-2003
Important Fitment Notes:
  • Confirm engine variant: 6HH1-N (naturally aspirated) vs. 6HH1-S (higher output variant)
  • Verify piston-to-bore clearance and liner protrusion against workshop manual before installation
  • This piston is supplied in standard (STD) size only
  • Always verify OEM number against engine tag or vehicle documentation before ordering
ISUZU 6HH1 Piston installation diagram and technical specifications
Features & Benefits
Alfin insert at ring-land area
Reinforces top ring groove against thermal fatigue and micro-welding
Reinforced oil gallery
Improves heat dissipation from crown and ring zone, reducing piston scuffing risk
Invar strut
Controls thermal expansion to maintain consistent piston-to-wall clearance
Precision ring grooves (3.5/2.5/4.0 mm)
Ensures correct ring seating and sealing to restore compression and control oil consumption
115 mm STD diameter
Direct-fit replacement for original bore without machining
Quality Control & Verification
QC Item Verification Method
Piston diameter / ovality CMM dimensional inspection against OEM drawing
Ring groove width & depth Go/no-go gauge verification
Pin bore diameter & concentricity Precision bore gauge
Material chemistry Spectrometer analysis (aluminum alloy composition)
Surface finish Visual & profilometer inspection
Weight consistency Batch weighing tolerance control
Manufacturing conforms to GB1148-82, JB3931-85, and JB3932-85 piston standards.
Installation & Maintenance
IMPORTANT: Professional engine rebuild experience required. Always refer to the ISUZU 6HH1 workshop manual for complete specifications.
Installation Guidelines:
  1. Verify fitment by confirming piston diameter, compression height, and ring groove dimensions
  2. Check piston-to-bore clearance against manual specification
  3. Install rings with correct orientation and stagger ring end gaps at 120° intervals
  4. Lubricate pin bore and install piston pin; secure with new snap rings
  5. Follow manual torque sequence for connecting rod and cylinder head bolts
  6. Verify liner protrusion meets specification before final assembly
Maintenance Schedule:
  • Inspect compression and oil consumption every 50,000 km or annually
  • Replace piston rings and inspect pistons during top-end overhaul
  • Monitor coolant condition and thermostat operation (82-85°C)
Packaging & Supply
  • Standard packing: Corrugated carton with anti-rust paper; wooden pallet available for bulk orders
  • Set options: Piston only, or piston set with pin & clips
  • Suitable for: Engine rebuild workshops, fleet maintenance departments, spare parts distributors, and export wholesalers
  • Main Markets: Middle East, Asia, Africa, South America, North America & Europe