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Boron Alloy Cast Iron Engine Cylinder Liner with 115mm Bore Diameter and ISO/TS16949 Certification for ISUZU NPR 4HG1 Diesel Engine

Basic Properties
Place of Origin: CHINA
Brand Name: YIMI
Certification: ISO/TS16949
Model Number: NPR 4HG1
Trading Properties
Minimum Order Quantity: 20 PCS
Price: Negotiable
Payment Terms: T/T
Supply Ability: 10000 pcs/month
Specifications
Bore Diameter: 115mm Material: Boron Alloy Cast Iron
Number of Cylinders: 4 Total Length: 180mm
Liner Size: 115 × 118 × 180 Mm Type: Dry Cylinder Liner
High Light:

Boron Alloy Cast Iron Cylinder Liner

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115mm Bore Diameter Engine Cylinder Liner

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ISO/TS16949 Certified Dry Cylinder Liner

Product Description
Engine Cylinder Liner 5-87813392-0 5878133920 for ISUZU NPR 4HG1 Diesel Engine

Engine Cylinder Liner 5-87813392-0 5878133920 for ISUZU NPR NPR71 4HG1 4HG1T Diesel Engine — OEM Equivalent Direct-Fit Replacement with ISO/TS16949 Certification

The Engine Cylinder Liner with OEM numbers 5-87813392-0 / 5878133920 is a verified direct-fit replacement for ISUZU NPR, NPR71, and NQR vehicles equipped with the 4HG1 / 4HG1T diesel engine. This cylinder liner is a critical part of the engine cylinder block system, responsible for providing a wear-resistant, heat-resistant sliding surface for piston travel while maintaining precise compression sealing and heat transfer within the cylinder bore.

Verifiable Quality Assurance
  • Dimensional Accuracy Verified: Bore diameter 115mm, total length 180mm, liner size 115×118×180mm (ID×OD×Length) — standard OEM specifications per ISUZU 4HG1 series engine technical data.
  • Material & Surface Treatment: Boron alloy cast iron, dry cylinder liner, with optional chrome plating / nitriding / phosphating surface treatment — suited for 4HG1 turbocharged diesel engine conditions.
  • Fitment Verified: Direct fit for ISUZU NPR / NPR71 models with 4HG1 / 4HG1T engines — cross-verified against ISUZU OEM parts catalog.
  • OEM Cross-Reference Verified: Replaces ISUZU OEM numbers 5-87813392-0 / 5878133920; related variant numbers include 5-87813-392-0 and 587813-3920.
  • Quality Certification: TS16949 and ISO 9001 certified, 1-year warranty.
Data Note: This product currently lacks bench-tested installation success rate and durability data from fleet tracking. These should be supplemented after batch production testing. Industry standards referenced include GB/T 1150-2010 (Internal Combustion Engines — Wet Cast Iron Cylinder Liners) and ASTM E10 (Brinell Hardness of Metallic Materials).
Failure Symptoms

Indicating when cylinder liner replacement is needed:

  • Blue smoke from exhaust and excessive oil consumption — Loss of ring tension allows oil to enter the combustion chamber.
  • Engine overheating and compression gas entering cooling system — Liner seal failure causes combustion gas to enter the cooling system.
  • Cylinder wall scuffing (Scuffing) — Thermal expansion imbalance reduces operating clearance between piston and liner to zero, causing high friction and cylinder wall scoring.
  • Power loss and increased fuel consumption — Insufficient cylinder compression pressure reduces combustion efficiency.
  • Rough engine operation and knocking noise — Worn cylinder liners increase piston slap noise.
ISUZU Engine Cylinder Liner 5-87813392-0 showing detailed construction and dimensions
Part Number: 5-87813392-0 5878133920 Product Name: Engine Cylinder Liner
Car Model: NPR Engine Model: 4HG1
Condition: 100% Brand New Size: Standard
Weight: Standard Origin: China Mainland
Main Market: Middle East, Asia, Africa, South America, North America & Europe
Package: Neutral Packing Or Make It As Requested
Material: High-strength aluminum alloy & precision bearings Cooling Type: Engine coolant circulation
Installation: Direct OEM replacement Quality Standard: OEM equivalent / ISO quality control
Vehicle & Engine Compatibility

Primary Applications:

Brand Model Engine Years
ISUZU NPR 4HG1 / 4HG1T 2006-2014
ISUZU NPR71 4HG1 Same as above
ISUZU NQR 4HG1 Same as above
Important:
  • Before ordering, verify that your original liner has 115mm bore diameter, 180mm total length, and 118mm outer diameter.
  • The 4HG1 and 4HG1T share identical liner specifications (φ115×φ118×φ123.7×180mm) and are interchangeable.
  • For fitment confirmation, please provide VIN number or engine nameplate photo.
Features & Benefits
Boron alloy cast iron construction

Maintains superior wear resistance and dimensional stability under high-temperature, high-pressure conditions — suited for 4HG1 turbocharged diesel engine conditions.

Chrome-plated / nitrided surface treatment

Significantly improves cylinder wall scuffing and wear resistance, extending overhaul intervals — based on industry-standard surface treatment criteria.

115mm standard bore / 180mm length

Matches ISUZU 4HG1 series OEM specifications (φ115×φ118×φ123.7×180) — ensuring precise piston-to-ring fitment.

ISO/TS16949 certified production

Manufacturing process controlled under automotive quality management system, ensuring batch consistency.

Dry cylinder liner design

No contact with coolant, simplifying installation and reducing block corrosion risk.

Quality Control & Verification
QC Item Verification Method
Dimensional accuracy (bore/length/OD) CMM (Coordinate Measuring Machine) 100% inspection
Material hardness Brinell hardness test per ASTM E10
Surface treatment thickness Plating thickness gauge inspection
100% quality inspection Piece-by-piece visual and dimensional inspection
Roundness & cylindricity Multi-point measurement with bore gauge
Certification system ISO9001 / TS16949
Installation & Maintenance Recommendations
IMPORTANT: Cylinder liner installation requires a hydraulic press or specialized tooling. Professional installation is strongly recommended.

Installation Guidelines (Refer to ISUZU 4HG1 workshop manual for exact specifications):

  • Thoroughly clean the cylinder block bore; inspect for cracks, distortion, or corrosion.
  • Measure the block bore diameter; confirm match with new liner OD.
  • For dry liners, cooling with dry ice or liquid nitrogen before press-fitting is recommended to reduce interference resistance.
  • Press in evenly using a hydraulic press; refer to workshop manual for specified press force.
  • After installation, verify liner top flange is flush with block deck surface (tolerance ±0.05mm).
  • Measure installed liner bore to confirm roundness and cylindricity are within tolerance.

Maintenance Schedule:

  • Inspect oil consumption and exhaust color every 20,000 km.
  • Inspect liner wear at 80,000-100,000 km or upon signs of oil burning, power loss, or overheating.
  • Under normal maintenance conditions, 4HG1 liners can exceed 150,000 km service life (varies by operating conditions and maintenance quality).