Clutch Booster Assembly 1-31800383-2 1318003832 1-87610083-0 1876100830 For ISUZU FVR34/FTR/FSR 6HK1 7.8L Diesel — OEM 70mm Hydraulic Clutch Assist

The Clutch Booster Assembly (ASM;CLU) with OEM numbers 1-31800383-2 (also listed as 1318003832) and 1-87610083-0 (also listed as 1876100830) is a verified direct-fit replacement for ISUZU FVR34 heavy-duty trucks equipped with the 6HK1 7.8L diesel engine. This assembly is also compatible with FTR, FSR, and FRR series trucks.

As a critical component of the hydraulic clutch system, the clutch booster (also known as a clutch servo or hydraulic-vacuum clutch assist) combines hydraulic and pneumatic assistance to multiply the force applied to the clutch pedal. It significantly reduces pedal effort, enabling smooth gear changes and precise clutch control, which is essential for the safe and efficient operation of heavy-duty commercial vehicles.

If your clutch booster is failing, you may experience one or more of the following symptoms:

• Excessive Clutch Pedal Effort: Pedal feels unusually heavy or stiff — indicates loss of pneumatic or hydraulic assistance.
• Difficulty Shifting Gears: Hard to engage or disengage gears, accompanied by grinding noises — the clutch is not fully disengaging.
• Reduced Clutch Responsiveness: Noticeable delay or inconsistency in clutch engagement.
• Air or Fluid Leakage: Visible air or hydraulic fluid seepage from the booster assembly — indicates worn internal seals.
• Unusual Noises: Hissing or squealing sounds when depressing the clutch pedal.

Primary Applications:

Our manufacturing and inspection processes ensure every clutch booster meets or exceeds ISUZU OEM standards.

Pre-Installation Checklist:

• Safely raise the vehicle and support it on jack stands.
• CRITICAL: This is a combination hydraulic and pneumatic component — ensure both systems are depressurized before removal.
• Clean the area around the booster to prevent contamination.
• Inspect the hydraulic line and vacuum/air supply line for damage — replace if necessary.
• Check the clutch fork and release bearing for wear while the booster is removed.

Installation Guidelines (Reference ISUZU workshop manual):

1. Safely raise the vehicle and secure it on jack stands.
2. Disconnect the hydraulic line from the booster — plug the line to prevent fluid loss.
3. Disconnect the air/vacuum supply line from the booster.
4. Remove the mounting bolts securing the booster to the transmission.
5. Remove the old booster assembly and push rod.
6. Clean the mounting surface on the transmission thoroughly.
7. Install the new booster with the push rod correctly positioned.
8. Torque the mounting bolts to manufacturer's specified torque settings (refer to ISUZU workshop manual).
9. Reconnect the hydraulic line and torque to specification.
10. Reconnect the air/vacuum supply line securely.
11. CRITICAL: Bleed the clutch hydraulic system thoroughly to remove all air.
12. Check the clutch fluid level and top up with fresh DOT 3 or DOT 4 brake fluid as required.
13. Test the clutch pedal feel and verify smooth gear engagement before road test.

Maintenance Schedule:

• Inspection: Every 50,000 km / 12 months. Check for fluid or air leaks, pedal feel, and smooth gear engagement.
• Fluid Replacement: Every 2 years or 40,000 km — replace clutch fluid to prevent internal corrosion.
• Replacement: Immediately if failure symptoms appear.

• Packaging: Each clutch booster is securely packed in a neutral box, color box, or custom brand package.
• Pack Quantity: 1 PCS.
• Net Weight: 2.768 kg.
• H/S Code: 870893000.
• MOQ: Small quantity accepted; quantity discounts available.
• Suitable for: Wholesale distributors, truck parts retailers, commercial vehicle repair shops, and fleet owners.