ISUZU Cylinder Liner Kit 5-87813182-4 with 93mm Bore CE Certified 4-Piece Kit for NHR55 4JB1 Engine Overhaul
Basic Properties
Place of Origin:
CHINA
Brand Name:
YIMI
Certification:
ISO/TS16949
Model Number:
NHR55 4JB1
Trading Properties
Minimum Order Quantity:
20 PCS
Price:
Negotiable
Payment Terms:
T/T
Supply Ability:
10000 pcs/month
Specifications
| Total Length: | 181mm | Net Weight: | 7.45 Kg |
| Outer Diameter: | 95mm | Inner Diameter: | 93mm |
| Kit Contents: | Cylinder Liners × 4 | Compatible Engine: | ISUZU 4JB1 |
| Compatible Models: | ISUZU NHR55, TFR97 | Supply Capacity: | 10000 Sets/month |
| High Light: | 93mm Bore Cylinder Liner Kit,CE Certified Engine Overhaul Kit,4-Piece Kit Cylinder Liner Assembly |
||
Product Description
ISUZU Cylinder Liner Kit 5-87813182-4 5878131824 for NHR55 4JB1
ISUZU Cylinder Liner Kit 5-87813182-4 5878131824 Compatible with NHR55 4JB1 Diesel Engine — Precision Liner Assembly for Engine Overhaul
Product Overview
The ISUZU Cylinder Liner Kit with OEM numbers 5-87813182-4 / 5878131824 is a precision-engineered replacement designed for ISUZU NHR55 series light-duty trucks, compatible with 4JB1 diesel engines. This product is a core component kit for engine overhaul, containing precision-machined cylinder liners to restore the precision fit of cylinder walls, thoroughly resolving issues such as oil consumption and power loss caused by liner wear.
Numbering Note: This product number is 5-87813182-4 / 5878131824. The same series also includes 5-87813182-0 / 5878131820. MAHLE brand same-series products are also available. Please verify the specific number based on actual vehicle configuration.
Working Principle
The cylinder liner (also known as cylinder sleeve) is the core inner lining component of the engine cylinder block, directly cooperating with the piston and piston rings to form the combustion chamber working surface. During long-term diesel engine operation, the inner wall of the cylinder liner wears due to the reciprocating motion of the piston rings, causing increased clearance between the cylinder wall and piston, leading to oil consumption, reduced compression pressure, and power loss.
This cylinder liner kit includes 4 precision-machined cylinder liners, designed specifically for the 4JB1 four-cylinder engine. Replacing the cylinder liner kit is one of the most critical steps in engine overhaul, effectively restoring engine power performance, reducing oil consumption, and extending engine service life.
Failure Symptoms
Inspect immediately if any of these occur:
| Symptom | Probable Cause |
|---|---|
| Significantly increased oil consumption; frequent oil top-ups required | Worn cylinder liner; failed piston ring sealing; oil entering combustion chamber |
| Blue smoke from exhaust (oil burning) | Excessive cylinder liner-piston ring clearance; oil entering combustion chamber |
| Noticeable power loss; poor acceleration | Worn liner causing insufficient cylinder compression pressure |
| Hard starting, especially cold starts | Reduced cylinder sealing; compression pressure below ignition requirement |
| Cylinder compression test below specification | Liner inner diameter worn beyond limit |
Product Specifications
- Product Certification: CE certified— internationally recognized quality certification
- Brand Background: Supplied by BZLP brand with mature production systems and professional sales team
- Product Net Weight: 7.45 kg
- HS Code: 840999100
- Bore Specification: 93mm (inner diameter) × 181mm (total length)— meets 4JB1 engine original specifications
- Compatible Engine: ISUZU 4JB1 diesel engine
- Compatible Model: ISUZU NHR55 series light-duty trucks
- Extended Compatibility: ISUZU TFR97 series
- Condition: Brand New — 100% quality inspected
- Warranty: 1 year
- Supply Capacity: 10000 sets/month
- Delivery Time: 5–8 working days
OE Cross-Reference
| Type | Number |
|---|---|
| ISUZU OEM | 5-87813182-4 / 5878131824 |
| Same Series | 5-87813182-0 / 5878131820 |
| MAHLE Reference | 5-87813182-0 / 5878131820 |
| Brand Reference | 4JB1 / 4JB1T |
| Part Number: | 5-87813182-4 5878131824 | Product Name: | Cylinder Liner Kit |
| Car Model: | NHR55 | Engine Model: | 4JB1 |
| Condition: | 100% Brand New | Size: | Standard |
| Weight: | Standard | Origin: | China Mainland |
| Main Market: | Middle East, Asia, Africa, South America, North America & Europe | ||
| Package: | Neutral Packing Or Make It As Requested | ||
| Material: | High-strength aluminum alloy & precision bearings | ||
| Cooling Type: | Engine coolant circulation | ||
| Installation: | Direct OEM replacement | ||
| Quality Standard: | OEM equivalent / ISO quality control | ||
Vehicle & Engine Compatibility
Primary Applications:
| Brand | Model | Chassis | Engine | Notes |
|---|---|---|---|---|
| ISUZU | NHR55 | NHR55 | 4JB1 | Light-duty truck |
| ISUZU | TFR97 | TFR97 | 4JB1 | Pickup truck |
Extended Applications:
| Brand | Model Series | Compatible Engine | Notes |
|---|---|---|---|
| ISUZU | NKR | 4JB1 | Light-duty truck |
| ISUZU | NLR | 4JB1 | Light-duty truck |
| ISUZU | QKR | 4JB1 | Light-duty truck |
| ISUZU | TFR / TFS | 4JB1 | Pickup truck |
| ISUZU | Trooper / Big Horn | 4JB1 | SUV |
Primary Engine Applications:
| Engine Model | Displacement | Bore | Primary Application |
|---|---|---|---|
| ISUZU 4JB1 | 2.8L | 93mm | NHR55 / NKR / TFR97 series |
| ISUZU 4JB1T | 2.8L | 93mm | Turbocharged version |
Important Fitment Warnings
- Number Confirmation: This product number is 5-87813182-4 / 5878131824. Same series includes 5-87813182-0 / 5878131820. Verify the specific number on the original part before ordering.
- Specification Confirmation: Before installation, measure the inner diameter (93mm), outer diameter (95mm), and total length (181mm) of the old liner for verification. If your removed liner has a different size or edge design, do not order only by the engine name.
- Kit Contents: This kit includes 4 cylinder liners for 4-cylinder engines.
- Professional Installation: Cylinder liner kit replacement is a core engine overhaul procedure involving cylinder boring and liner pressing. Must be performed by a qualified engine repair technician.
- Associated Components: When replacing the liner kit, it is recommended to also replace pistons, piston rings, piston pins, connecting rod bearings, main bearings, cylinder head gasket, intake/exhaust valve stem seals and other overhaul配套 components.
- Post-Installation Break-in: After new liner kit installation, the engine requires a proper break-in (run-in) procedure — avoid high-speed and high-load operation during the initial period.
- Fitment Confirmation: Please confirm the engine model is ISUZU 4JB1 or 4JB1T. If unsure, send engine nameplate photos and old liner photos with measurements before ordering.
Features & Benefits
Precision-Machined Cylinder Liners (93mm Bore × 181mm Length)
Provides a new cylinder working surface, restoring standard bore diameter — effectively resolves oil consumption and power loss caused by liner wear; extends engine service life— based on 4JB1 engine original specifications.
Provides a new cylinder working surface, restoring standard bore diameter — effectively resolves oil consumption and power loss caused by liner wear; extends engine service life— based on 4JB1 engine original specifications.
Complete 4-Piece Kit Configuration
Includes 4 precision-machined cylinder liners — designed for 4JB1 four-cylinder engines.
Includes 4 precision-machined cylinder liners — designed for 4JB1 four-cylinder engines.
CE Certified
Internationally recognized quality certification ensuring compliance with European safety, health, and environmental standards — CE certified.
Internationally recognized quality certification ensuring compliance with European safety, health, and environmental standards — CE certified.
100% Factory Quality Inspection
Every piece undergoes strict quality inspection — ensures zero-defect delivery.
Every piece undergoes strict quality inspection — ensures zero-defect delivery.
Broad OEM Cross-Compatibility
Replaces OEM numbers 5-87813182-4 / 5878131824; compatible with 5-87813182-0 / 5878131820 — fits NHR55, TFR97, NKR, NLR models.
Replaces OEM numbers 5-87813182-4 / 5878131824; compatible with 5-87813182-0 / 5878131820 — fits NHR55, TFR97, NKR, NLR models.
1-Year Warranty
Reliable after-sales protection — 1-year quality guarantee.
Reliable after-sales protection — 1-year quality guarantee.
Quality Control & Verification
| QC Item | Inspection Method | Acceptance Criterion | Frequency |
|---|---|---|---|
| Liner inner diameter | Bore gauge / Air gauge | 93mm ± tolerance | 100% |
| Liner outer diameter | Micrometer | 95mm ± tolerance | 100% |
| Liner total length | Height gauge | 181mm ± tolerance | 100% |
| Liner cylindricity | Roundness tester | Per ISO standard | Batch sampling |
| Liner surface roughness | Roughness tester | Per ISO standard | Batch sampling |
| Liner material composition | Spectrometer | Per cast iron/alloy standard | Batch sampling |
| Liner hardness | Brinell/Rockwell tester | Standard hardness range | Batch sampling |
| Visual inspection | Visual | No casting defects, burrs, or rust | 100% |
| CE certification audit | Third-party certification body | Per CE standard | Periodic audit |
Installation & Maintenance Recommendations
IMPORTANT SAFETY NOTICE:
Cylinder liner kit replacement is a core engine overhaul procedure involving complete engine disassembly and reassembly. Must be performed by a qualified engine repair technician. Improper operation may cause serious engine damage or safety incidents.
Cylinder liner kit replacement is a core engine overhaul procedure involving complete engine disassembly and reassembly. Must be performed by a qualified engine repair technician. Improper operation may cause serious engine damage or safety incidents.
Installation Guidelines (Reference Workshop Manual):
Preparation:
- Confirm engine model (4JB1) and part number (5-87813182-4)
- Prepare tools: Special liner pressing tool, bore gauge, torque wrench
- Recommended to also prepare: Pistons, piston rings, piston pins, cylinder head gasket, connecting rod bearings, main bearings, intake/exhaust valve stem seals, and other overhaul配套 components
Removing Old Liners (Reference Steps):
- Remove the engine from the vehicle and place on an engine repair stand.
- Remove cylinder head, oil pan, and piston-connecting rod assemblies in sequence.
- Use a special liner puller to extract the old liners from the cylinder block.
- Thoroughly clean the cylinder block liner bores; inspect for cracks or damage.
Installing New Liner Kit (Installation Sequence):
- Inspect new liners: Check inner and outer surfaces for casting defects, burrs, or rust.
- Measure fit dimensions: Measure cylinder block liner bore diameter and new liner outer diameter (95mm) — confirm interference fit meets workshop manual specifications.
- Install new liners: Using a special pressing tool, press the new liners evenly into the cylinder block bores.
- Check liner protrusion: Measure liner top protrusion above the cylinder block deck surface — ensure it meets specification.
- Install piston-connecting rod assemblies: Install piston-connecting rod assemblies into the cylinders.
- Install cylinder head: Install new cylinder head gasket; torque cylinder head bolts to specification in correct sequence.
- Adjust valve clearance: Adjust valve clearance per 4JB1 engine workshop manual specifications.
Post-Installation Checks (Mandatory):
- Rotation check: Turn the crankshaft manually — confirm smooth rotation, no binding.
- Compression test: Perform compression test before starting — confirm even and standard cylinder pressures.
- Startup test: Start engine; check for abnormal noise, oil leaks, coolant leaks.
- Break-in operation: Follow proper engine break-in procedure.
Maintenance Schedule:
| Item | Interval | Notes |
|---|---|---|
| Oil change (post break-in) | First 500 km / 50 hours | Oil and oil filter must be changed after break-in |
| Regular oil change | Every 5,000~10,000 km | Use API-standard diesel engine oil |
| Compression test | Every 50,000 km | Check liner-piston ring sealing condition |
| Liner kit replacement | During engine overhaul | Depends on engine wear condition |
Packaging & Supply
| Packaging | Neutral packaging or customized per customer request |
| Quantity per package | 1 set/box |
| Product Net Weight | 7.45 kg |
| Brand | BZLP |
| Place of Origin | China |
| Customization Options | OEM custom packaging / neutral packaging / private labeling |
| Minimum Order Quantity | 5 pieces |
| Delivery Time | 5–8 working days |
| Supply Capacity | 10000 sets/month |
| Payment Terms | T/T, Western Union |
| Warranty | 1 year |
| HS Code | 840999100 |
| Target Customers | Truck parts wholesalers, engine overhaul shops, fleet purchasers, export traders |