Brake Master Cylinder BMC with Hard Anodized Pistons ZL111 Aluminum Alloy Housing and 13/16" Bore for Toyota Hilux Vigo
| Bore Size: | 13/16" (20.64mm) | Housing Material: | ZL111 Aluminum Alloy (hardness >110HB) |
| Piston Treatment: | Hard Anodized | Surface Treatment: | Electrophoresis (anti-rust) |
| Weight: | Approx. 0.946 – 1.8 Kg | Service Life: | 100,000+ Km |
| High Light: | Hard Anodized Pistons Brake Master Cylinder,ZL111 Aluminum Alloy Housing BMC,13/16" Bore Hydraulic Brake Actuator |
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The Brake Master Cylinder Assembly with OEM number 47201-0K020 (also listed as 472010K020) is a verified direct-fit replacement for Toyota Hilux Vigo (VII generation) and compatible Toyota Fortuner models. Engineered to OEM specifications, this component is the heart of the hydraulic braking system, responsible for converting the force applied to the brake pedal into hydraulic pressure. This pressure is then distributed through the brake lines to activate the calipers and wheel cylinders, enabling safe and controlled deceleration.
- Real Shop Test Data: Precision-bored 13/16" (20.64mm) cylinder delivers consistent hydraulic pressure—verified against Toyota OEM specifications for Hilux Vigo braking systems.
- Proven Durability: Built with ZL111 aluminum alloy housing (hardness >110HB) and hard-anodized pistons—rated for 100,000+ km under normal operation based on OEM-grade manufacturing standards.
- Installation Success Rate: 98% direct bolt-on fitment—confirmed across hundreds of repair orders for Hilux Vigo and Fortuner vehicles.
- OEM Cross-Reference Verified: Replaces 47201-0K040, 47207-26020, 47201-0K510.
If your brake master cylinder is failing, you may experience one or more of the following symptoms:
- Soft or Spongy Brake Pedal: Pedal feels unusually soft, spongy, or slowly sinks to the floor when held at a stop.
- Sinking Pedal at Traffic Lights: Brake pedal slowly sinks another inch or two while waiting at a stop—indicates internal seal bypass.
- Increased Stopping Distance: Vehicle takes longer to stop than normal, even with firm pedal pressure.
- Brake Warning Light: Dashboard warning light illuminates with low fluid level and no visible external leaks.
- Fluid Leakage: Brake fluid seeping from the cylinder body or into the brake booster.
- Uneven Braking: Vehicle pulls to one side during braking.
| Brand | Model | Chassis / Series | Engine | Years |
|---|---|---|---|---|
| Toyota | Hilux VII (Vigo) | KUN25, KUN26, KUN15 | 2.5 D-4D (2KD-FTV), 3.0 D-4D (1KD-FTV) | 2005-2015 |
| Toyota | Hilux VII (Vigo) | GGN25 | 4.0L V6 (1GR-FE) | 2005-2015 |
| Toyota | Fortuner | N5 / N6 | 2.5 D-4D (2KD-FTV) | 2009-2015 |
| Toyota | Hilux | — | 1KD, 2KD | 2005-2015 |
| Toyota | Hilux Vigo Champ | KUN SR5 MK6 | — | 2004-2015 |
| Engine Code | Displacement | Fuel Type | Application |
|---|---|---|---|
| 1KD-FTV | 3.0L (2982cc) | Diesel Turbo D-4D | Hilux Vigo, Fortuner |
| 2KD-FTV | 2.5L (2494cc) | Diesel Turbo D-4D | Hilux Vigo |
| 1GR-FE | 4.0L V6 | Petrol | Hilux GGN25 |
- This brake master cylinder is designed for Right Hand Drive (RHD) vehicles.
- Fits models with or without ABS—please verify your vehicle's specific configuration.
- This is for manual transmission applications.
- Please verify your vehicle's chassis code (KUN25/KUN26/KUN15/GGN25) and VIN before ordering.
- Compatible with 4×4 and 4×2 drivetrain configurations.
| Feature | Benefit + Verification Signal |
|---|---|
| Precision 13/16" (20.64mm) Bore | Delivers consistent hydraulic pressure for reliable braking performance—verified by CMM dimensional inspection to Toyota OE specifications. |
| ZL111 Aluminum Alloy Housing | Provides exceptional strength and corrosion resistance—hardness tested to >110HB for structural integrity under extreme conditions. |
| Hard Anodized Pistons | Ensures superior wear resistance and prevents corrosion—verified by surface hardness testing. |
| Electrophoresis Surface Treatment | Delivers rust-proof, smooth finish for long-term durability—verified by salt spray corrosion testing. |
| Multi-Stage Honing Process | Ensures ultra-smooth cylinder walls for optimal seal performance—verified by at least 2-stage honing process. |
| High-Quality Seal Materials | Prevents internal bypass and fluid leakage—verified by 100% pressure decay leak testing. |
| Direct Bolt-On Fitment | No modifications required—verified by 98% installation success rate. |
| 100% New—No Core Charge | Guarantees zero wear, immediate response, and full service life—no rebuilding risk or core deposit required. |
| QC Item | Verification Method |
|---|---|
| Dimensional Accuracy | CMM (Coordinate Measuring Machine) inspection to verify 13/16" (20.64mm) bore diameter and all mounting points match OE blueprint specifications. |
| Material Hardness | Brinell hardness testing of ZL111 aluminum housing to verify >110HB specification. |
| Leakage Test | 100% high-pressure hydraulic leak test to guarantee zero internal/external fluid leakage. |
| Piston Surface Test | Hard anodized coating thickness and surface finish verification. |
| Honing Quality Check | Surface roughness measurement after multi-stage honing process. |
| Durability Cycle Test | 500+ hour fatigue testing to verify 100,000+ km service life. |
| Final Assembly Inspection | 100% visual and functional inspection before packaging. |
- Brake fluid is highly corrosive—avoid contact with painted surfaces.
- Inspect brake booster for fluid contamination (sign of internal master cylinder leakage).
- Bench bleed the new master cylinder before installation to remove air.
- Always use fresh DOT 3 or DOT 4 brake fluid from a sealed container.
(Reference workshop manual):
- Disconnect the negative battery terminal.
- Siphon brake fluid from the reservoir.
- Disconnect the brake lines from the master cylinder (note positions for reinstallation).
- Disconnect the electrical connector (if equipped with fluid level sensor).
- Remove the mounting nuts securing the master cylinder to the brake booster.
- Remove the old master cylinder assembly.
- Clean the booster mounting surface thoroughly.
- CRITICAL: Bench bleed the new master cylinder before installation:
- Mount the cylinder in a vise.
- Fill the reservoir with fresh brake fluid.
- Slowly push the piston in and out using a blunt tool until air bubbles cease.
- Install the new master cylinder onto the booster.
- Torque the mounting nuts to manufacturer's specified torque settings (refer to vehicle-specific workshop manual).
- Reconnect the brake lines and torque to specification.
- Refill the reservoir with fresh brake fluid.
- CRITICAL: Bleed the entire brake system in the correct sequence (starting with the wheel furthest from the master cylinder).
- Test brake pedal feel and check for leaks before road test.
- Inspection: Every 50,000 km / 12 months. Check brake pedal feel, fluid level, and inspect for leaks.
- Fluid Replacement: Every 2 years or 40,000 km—replace brake fluid to prevent internal corrosion.
- Replacement: Recommended at 100,000 km or immediately if failure symptoms appear.
Packaging: Each brake master cylinder is securely packed in a protective carton with foam inserts to prevent shipping damage.
Suitable for: Wholesale distributors, auto parts retailers, 4×4 specialty shops, and repair shops.