High-Grade Aluminum Air Charge Cooler Precision-Brazed for ISUZU D-MAX TF Series Direct Replacement

High-efficiency air charge cooler (intercooler) reduces intake air temperature after turbocharging, increasing air density for improved combustion, power output, and fuel efficiency in ISUZU D-MAX diesel engines.

• OE Quality: Manufactured to strict ISUZU dimensional and performance specifications for perfect fit and function
• High-Efficiency Cooling: Optimized core design maximizes heat transfer for reduced intake air temperatures
• Durable Aluminum Construction: Lightweight yet strong, with excellent thermal conductivity and corrosion resistance
• Precision-Brazed Joints: Provides superior strength and leak-proof performance under pressure
• Minimal Airflow Restriction: Engineered to balance cooling efficiency with minimal pressure drop
• Restores Engine Performance: Eliminates power loss caused by inadequate charge air cooling
• Improves Fuel Efficiency: Cooler, denser air improves combustion efficiency and fuel economy
• Reduces Emissions: Proper intake air temperature helps maintain emission control compliance
• Protects the Engine: Prevents high combustion temperatures that can cause engine damage
• Direct Replacement: Simple installation during cooling system service
• Long Service Life: Engineered to withstand the rigors of turbocharged diesel operation

This air charge cooler is specifically designed for ISUZU vehicles. Common applications include:

• ISUZU D-MAX (TF Series) - Pickup Trucks
• ISUZU KB-Series - Pickup Trucks (select markets)

• 4JJ1 - 3.0L Turbo Diesel (common D-MAX engine)
• 4JK1 - 2.5L Turbo Diesel (common D-MAX engine)
• Other compatible ISUZU diesel engines (verify application)

1. Disconnect battery - Disconnect the negative battery cable before beginning work
2. Locate the charge air cooler - Identify the intercooler (typically mounted at the front of the vehicle, behind the grille)
3. Remove the grille/bumper (if needed) - Remove any components obstructing access to the cooler
4. Remove intake hoses - Carefully remove the charge air hoses from the inlet and outlet ports
5. Remove mounting hardware - Unbolt the cooler from its mounting brackets
6. Remove the old cooler - Carefully remove the old cooler from the vehicle
7. Inspect and clean mounting area - Check mounting brackets and surrounding components for damage
8. Inspect intake hoses - Check all turbocharger and intake hoses for cracks, splits, or soft spots; replace as needed
9. Prepare the new cooler - Inspect the new cooler and remove any protective covers
10. Install the new cooler - Position the new cooler on the mounting brackets
11. Secure with hardware - Install and torque mounting bolts to manufacturer specification
12. Reinstall intake hoses - Connect charge air hoses and tighten clamps securely
13. Reinstall grille/bumper components - Reinstall all components removed for access
14. Reconnect battery - Reconnect the negative battery cable
15. Start the engine - Start the engine and check for any air leaks around the cooler connections
16. Road test - Test drive the vehicle to verify restored performance and turbo response

• Material Verification: Confirms aluminum alloy composition meets OE strength and thermal specifications
• Dimensional Inspection: Core dimensions, mounting points, and inlet/outlet positions verified against OEM tolerances
• Leak Testing: 100% pressure-tested to ensure leak-proof performance
• Thermal Performance Testing: Heat transfer efficiency verified against OE standards
• Pressure Drop Testing: Airflow restriction measured to ensure minimal pressure loss
• Visual Inspection: 100% checked for core damage, bent fins, or manufacturing defects
• Packaged Safely: Protected and securely boxed to prevent damage during transit

• Neutral export packing or customized packaging available
• Carton or wooden case for safe transportation
• Fast delivery for stock items
• Shipping by Express Air or Sea