OEM-grade Aluminum Core Radiator with Brazed Cooling Fins for Toyota Vitz Yaris 2005 Manual Transmission
| Transmission Type: | Manual Transmission (MT) | Vehicle Equipment: | For Vehicles With / Without Air Conditioning |
| Cooling Fin Type: | Brazed Cooling Fins | Core Dimensions: | 350 X 476 X 16 Mm |
| Radiator Type: | Brazed Cooling Fins | OEM Part Number: | 16400-21270 (also 1640021270) |
| Material: | Aluminum Core With Plastic End Tanks | Cooling Type: | Engine Coolant Circulation |
| High Light: | OEM-grade aluminum radiator Toyota Vitz,brazed cooling fins radiator Yaris 2005,manual transmission radiator Toyota auto parts |
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The Radiator Assembly with OEM reference number 16400-21270 is a verified direct-fit replacement for the Toyota Vitz (XP90) / Yaris second generation (2005-2007), specifically designed for vehicles equipped with the 1NZ-FE 1.5L or 2NZ-FE 1.3L petrol engines. This radiator is a critical component of the engine cooling system, responsible for dissipating heat from the engine coolant to maintain optimal operating temperatures.
Manufactured to meet or exceed original equipment standards, this radiator features a brazed aluminum core with plastic end tanks, delivering reliable heat dissipation and long service life under demanding operating conditions. It is designed for manual transmission (MT) vehicles and is compatible with both with and without air conditioning configurations.
| Part Number: | 16400-21270 | Product Name: | Radiator |
|---|---|---|---|
| Car Model: | Toyota Vitz Yaris 2005 | Engine Model: | Toyota 1NZ-FE |
| Condition: | 100% Brand New | Size: | Standard |
| Weight: | Standard | Origin: | China Mainland |
| Main Market: | Middle East, Asia, Africa, South America, North America & Europe | ||
| Package: | Neutral Packing Or Make It As Requested | ||
| Material: | High-strength aluminum alloy & precision bearings | Cooling Type: | Engine coolant circulation |
| Installation: | Direct OEM replacement | Quality Standard: | OEM equivalent / ISO quality control |
Primary Applications (Toyota):
| Model | Chassis / Frame | Engine | Years | Notes |
|---|---|---|---|---|
| Toyota Vitz | XP90, NCP91 (DBA-NCP91) | 1NZ-FE 1.5L | 02.2005 - 07.2007 | Manual Transmission (MT) |
| Toyota Vitz | XP90 (Restyling) | 1NZ-FE 1.5L | 08.2007 - 11.2010 | Manual Transmission (MT) |
| Toyota Yaris | NCP90L | 1NZ-FE / 2NZ-FE | 08.2005 - 08.2008 | Manual Transmission (MT) |
| Toyota ist | XP110 (NCP115) | 1NZ-FE 1.5L | 07.2007 - 04.2016 | 4WD / CVT |
| Toyota Ractis | P120 | -- | 11.2010 - 04.2014 | Manual Transmission (MT) |
Additional Compatible Models:
- Toyota Yaris XP13 (1.0L / 1.3L / 1.5L)
- Toyota Yaris Verso
- Toyota Urban Cruiser XP11
- Toyota Verso-S 120D
- Toyota Vios / Yaris II Saloon (XP9)
- Toyota Ractis I (XP100)
Engine Compatibility:
- Toyota 1NZ-FE (1.5L, 4-cylinder, petrol)
- Toyota 2NZ-FE (1.3L, 4-cylinder, petrol)
- Engine power: 86-132 hp (63-97 kW)
| Feature | Benefit |
|---|---|
| OEM-grade aluminum core with brazed cooling fins | Superior heat dissipation and structural integrity — resists leaks and corrosion for long service life |
| Direct OE replacement | Manufactured to original equipment specifications — ensures perfect fit, proper sealing, and reliable performance |
| Manual transmission (MT) specification | Correct cooling capacity for MT vehicles — ensures proper temperature regulation |
| Compatible with A/C and non-A/C vehicles | Versatile fitment — works with both air conditioning configurations |
| Precision-engineered core dimensions (350 x 476 x 16mm) | Perfect fit for Vitz / Yaris 1.5L / 1.3L models — matches factory specifications exactly |
| Plastic end tanks | Lightweight and corrosion-resistant — reduces overall weight while maintaining durability |
| Comprehensive cross-reference coverage | Matches multiple OEM numbers (16400-21270, 16400-0M060, 16400-21381) — simplifies sourcing |
| 100% quality inspected | Reliable out of the box — each unit leak-tested and verified for dimensional accuracy |
Common Failure Symptoms:
- Severe engine damage from overheating
- Warped cylinder head or blown head gasket
- Premature failure of water pump and thermostat
- Costly engine repairs or complete engine replacement
| QC Item | Verification Method |
|---|---|
| Core dimensions | Precision measurement — 350 x 476 x 16mm verified against OE specifications |
| Leak integrity | Pressure tested — zero leakage tolerance |
| Brazed fin structure | Visual and structural inspection — ensures optimal heat transfer |
| End tank integrity | Plastic tank quality verification — crack and stress testing |
| Transmission compatibility | Verified for Manual Transmission (MT) applications |
| Material quality | Aluminum core with plastic end tanks — verified against OE standards |
| Batch traceability | Each production batch documented with quality certificates |
Installation Guidelines (Reference Toyota workshop manual for complete steps):
- Safety first — allow engine to cool completely before starting work
- Drain the cooling system — capture coolant for proper disposal
- Remove the cooling fan assembly and fan shroud (available separately: 16711-21110, 16361-21100)
- Disconnect upper and lower radiator hoses (16571-21120, 16572-21090)
- Disconnect transmission cooler lines (if equipped with automatic transmission — note this is for MT vehicles)
- Remove the radiator mounting bolts and brackets
- Carefully remove the old radiator from the vehicle
- Compare the new radiator with the old unit — verify core dimensions, hose connection positions, and mounting points match
- Install the new radiator into position
- Reconnect all hoses, lines, and electrical connections
- Torque mounting bolts to manufacturer specification
- Refill cooling system with the correct Toyota-approved coolant (50/50 mixture)
- Bleed the cooling system to remove air pockets — critical for proper cooling
- Start engine, bring to operating temperature, and check for leaks
- Verify heater operation and proper temperature gauge reading
Maintenance Schedule:
- Inspect radiator and hoses for leaks or damage during every service
- Flush and replace coolant every 2 years or 40,000 km (or per manufacturer recommendation)
- Clean radiator fins of debris (bugs, dirt, leaves) annually or as needed
- Replace radiator cap if it shows signs of wear or fails to hold pressure
Pro Tips:
- Always use the correct Toyota-approved coolant (color and specification)
- Never mix different coolant types — this can cause chemical reactions and radiator damage
- When replacing the radiator, inspect all coolant hoses for swelling, cracking, or soft spots — replace if necessary
- For MT vehicles, ensure the radiator is the correct specification for manual transmission
- Individually sealed in protective packaging
- Packed in foam-lined carton (branded or plain)
- Bulk wholesale available in master cartons
- Suitable for: Toyota specialist repair shops, independent garages, auto parts distributors